ABSTRACT
This study on the design and construction of a modified cassava milling machine was done, owing to the inability of existing mills to meet the demand of cassava flour in bakery
industries. Rational design by drawing and calculations and fabrication in the Centre for Industrial Studies (CIS) FUTO were used to bring this mill to reality. The modified cassava milling machine has a milling efficiency of 82.3%, it is dust free and self-cleaning and due to proper air circulation does not destroy the cassava flour produced by overheating. The cassava flour produced was found to have a fineness modulus (fm) of 0.31, Uniformity index (U) of 0: 1: 9
(coarse: medium: fine) and effective size (D10) of 0.075 mm which is better than that produced by an existing mill (hammer mill) of fineness modulus (fm) 2.32, uniformity index (U) of 4:1:5 and effective size (D10) of 0.085 mm.
INTRODUCTION
Cassava (Manihot specie) is a tuber crop grown in many parts of the tropics. In Nigeria, it is known by many names such as ‘akpu’ by Igbos, ‘eye’ by Yorubas, ‘Igari’ by Ikas and ‘bobozi’ by Ishans. Nutritionally, cassava contains potassium, iron, calcium, vitamin, folic acid, sodium, vitamin C, vitamin B-6 and protein (IITA, 2005).
Cassava can be processed into many products in Nigeria (Odigboh, 1985). Some of the products are garri, â€�“abachaâ€Â�, flour, nodules, starch and animal feed. The unit operations involved in processing cassava is shown in Fig. 1. The Federal Government of Nigeria gave a directive that all baking industries across the country should add 10% of cassava flour to bread. This directive by the Federal Government on baking industries made the
demand for cassava flour to rise.
The traditional or indigenous way of producing cassava flour in our rural areas, that is, by pounding the
dried chips in a mortar with a pestle and sieving it with a screen, can no longer meet the demand for the cassava flour. Also, the existing mills such as the attrition mill, the
hammer mill used by some industries show some inefficiency. Such inefficiencies are:
- Inability to produce uniform grind of the cassava flour.
- Time taken to crush material to the size of the screen as in the hammer mill.
- Contamination of cassava flour due to multi-purpose nature of the mill, particularly in non-specialized production processes.
This research is aimed at developing a modified cassava milling machine that can address nearly all the concerns of the existing milling machines. Hammer mills for fine pulverizing and disintegration are operated at high speeds. The rotor shaft may be vertical or horizontal, generally horizontal (Perry and Don, 1998). The shaft carries hammers, sometimes called beaters. The hammers may be T-shaped element, bars, or rings fixed or pivoted to the shaft or to disks fixed to the shaft. The grinding action results from impact and attrition between lumps or particles of the material being ground, the housing and the grinding elements. It also consists of a heavy perforated screen (Henderson and Perry, 1982) which can be changed. Though it is a versatile machine and its hammer wear does not reduce its efficiency, yet the power requirement is high and it does
not produce uniform grind. Common types available in the industry include the Imp Pulveriser, the Mikro Pulveriser, the Fitz Mill, etc.
Another class of size reduction machines is the Ring-roller mills. They are equipped with rollers that operate against grinding rings (Perry and Don, 1998). Pressure is applied with heavy springs or by centrifugal force of the rollers against the ring. Either the ring or the rollers may be stationary. The grinding ring may be in a vertical or a horizontal position. Ring-roller mills also are referred to as ring roll mills or roller mills or medium-speed mills.
Ring-Roller mills are more energy efficient than hammer mills. The energy to grind coal to 80% passing 200 mesh was determined as: hammer mill-22hp/ton; roller mill-9hp/ton (Luckie and Austin, 1989). Common types available include the B/W Pulveriser and the Roller Mill.
The third class available is the Attrition Mills. The disc attrition which is sometimes called the Burr mill consists of a set of two hard surfaced circular plates pressed together and rotating with relative motion (Onwualu et al., 2006). Stones are replaced by steel disks mounting interchange metal or abrasive grinding plates rotating at higher speeds, thus permitting a much broader range of application. They are used in the grinding of
tough organic materials, such as wood pulp and corn grits (Perry and Don, 1998). Grinding takes place between the plates, which may operate in the vertical or horizontal
plane. The material is fed between the plates and is reduced by crushing and shear. Though the power requirement is low, operating empty may cause excessive burr wear and a lot of heat is generated during shearing action.
The objective of this study is the development of a modified milling machine which combines both an impact and shearing milling action with a pneumatic conveying and clarifying action. The combined action is intended to lead to lead to efficient milling of cassava into fine powder. Unlike the normal hammer mill, it does not use a screen classifier; rather it employs air classifier in which the fine product is carried in the air-stream through the blower’s chamber. Also, less time is required for pulverization and due to the air-tight nature, dust spillage is minimized. The air circulating in the machine helps to cool the processed flour which makes the flour a High Quality Cassava Flour (HQCF)